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A good thing to use a multimeter for is to test amp draw as well. It'll help you find shorts or problem areas. It'll also help in that, the one thing you should strive for in a electrical system is to draw as little amperage as possible. Your system can only create and filter so much electrical energy. The closer you are to that limit the more problems you will have. That was one of the down falls of the Lucas system. Other than Rude Goldberg circuit design at times, the materials used in the connectors cased the system to draw more energy to cross them, thus causing it to draw more amps. As more amps would draw, BOOM blown rectifier from taxing the system. Two other things heat is your enemy, and use a fuse block or fuse sytem some in there.

One thing I've done is run my entire electrical through a key switch except ignition, which had a separate kill switch. This was a sans battery system, so i had to be conservative with power draw. Hit the kill switch to start. Get her started and warmed up. Then turn the key. One thing I've found with Mity Maxes - wait 5 minutes after you kick it to turn anything but ignition on. Anything before seems to kill it. Don't have that problem with tympaniums and caps. (which I recommend running two of in parallel).
 
TR6's diagram is a good layout. It would work in many applications with only minor changes for different bikes....for instance, on an HD, you would have a single coil, and negative ground. I also switch my triumphs to negative ground...doesn't seem to make any difference, but easier on my brain.
 
Here's a simple wiring diagram (possibly the simplest that would still actually work) I did a few years ago for my sporty.

Applicable to any seriously stripped down bike.

For AC generator rather than DC, replace the word "generator" with "alternator" if it makes you happy and add "/rectifier" to the word "regulator". It's all the same, really. For three-phase, add one wire between gen/alt and regulator/rectifier.

http://www.jasonmcelroy.com/pics/sw_wirediagram.jpg

jason
 
This thread couldn't have come at a better time. I'm going to tackle my wiring today using TR6's wiring diagram as a guide. Thanks for all the good input and advice from you guys. I'm pretty good at wiring, but it's always good to have great resources like these.
Amen, I wired my bike the weekend after this post. Between this and Wes' cloth wire thread, definitely helped out. I'll get some pictures up soon. I'm pretty happy with the result. However, I wish I could have burned myself less.
 
Another trick I use if I need additional wire colors is to take the wire and tie one end to something so I can pull it tight and then take a black sharpie marker and use my finger as a guide using the side of the marker tip and make a stripe on the wire. Works great and doesn't look half bad either.
 
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