Yes, I sent a message to Todd via their contact details. He replied saying they "will not fit on the early 500 front section". Obviously I don't doubt his word, but I'm curious to find out the differences between the early/late unit construction frames that are causing the problem with my one!
I seem to remember somewhere that 1964 was mentioned in some significant way with regard to hardtail fitting, but I can't find it now.
My frame sounds very similar to yours. Early in the production the petrol tanks were fitted as stressed frame members, bolting to the same lugs that your bolt-on top rail is attached to, but the tanks were prone to splitting, so Triumph changed the mounting to underneath the tanks via brackets/rubber mounts and fitted the bolt-on top brace between the old tank mounts, like with your frame.
I've been thinking about this and I wonder if they won't sell the hardtails for the early frames in case someone is still using the original stressed member petrol tank, which I presume would receive considerably more stress via the hardtail compared with the factory swinging arm set-up. If they used to split with a swinging arm rear suspension then a hardtail would surely make things worse! I suppose I could ask them directly, but this makes a good subject for the forum in case anyone else is researching it, so I've brought the subject here.
