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I was wondering if anybody knows how to make an internal throttle from scratch? I am building a Kz400 with drag bars and all the stuff I've found on this subject are for H.D. applications. Did Kawasaki or any other japanese company make one that I could get for cheep? If so would I have to cut off a portion of the right side of my handle bars to fit one in?
 

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The honda 90 bars should bolt right on and you can run them,you'll need to route the cable and perhaps fab the hook up to carbs.The mini is 2 piece if you and the cable will be WAY to short,,There is a push/pull ( HD) most of the hondas have a self return ( not sure of the proper name ) If you have a mini handle bar just lay it next to yours and modify your bars to accept the throttle assembly,cutting and graphing the bars is an option,,but not the safest idea

 

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I've been thinking about doing one on 7/8 bars myself. It seems like it could be done without cutting/welding. Not that cutting and welding is all bad. If you could ream the bar to get rid of the seam weld bead (if it has one) it would give you a nice round spot to work with. Does anyone have pics of one before it's welded on? Maybe I can draw something up in CAD.
 
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