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Discussion Starter · #1 ·
Aug '10: What the bike looked like before...pretty ugly.

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After getting all the junk off, really the next thing I did was decide how I wanted the stance, so I lowered the forks to 2" under, and just shaved the sliders by grinder and sandpaper while I was at it..
Gas Auto part Wood Pipe Metal
Wheel Tire Fuel tank Vehicle Automotive fuel system

I wasen't going to hardtail this project, so next was to shorten the rear shocks down 2". I dont have a spring compressor, so I just cut a peice of exhaust tubing that would press downwards on the top of the cover, and added two flanges to the sides (one shown here). I ran threaded rods through them, and made a way to fasten them to a pin going through the eyelet at the bottom of the shock.
Wood Gas Cylinder Metal Glass

Next I cut the piston rod between the cup and the upper mount.
Wood Cylinder Plant Gas Machine

With the cup and upper mount free, I cut the rod down the 2".
Wood Automotive tire Gas Bumper Automotive exterior

After a lot of fussing, and making sure the mount was in the right spot, I welded it back to the rod.
Wood Line Red Gas Cylinder

After welded, I slid the cup back up and left a little valley between it and the mount so it had a a good penetration weld.
Automotive exhaust Tool Cylinder Gas Nickel

Re-assembled and lying along side the other shock so you can see the difference.
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Discussion Starter · #3 ·
Nov '10: Bike sitting at new stance even though shocks arent on. At this point I was going for a more original, almost hill climb bike type look in a way with the steep buckhorn bars, small tank, etc.

Tire Wheel Fuel tank Automotive fuel system Vehicle

After cuttin the fender struts off the frame, I ended up making a set of frame horns (kind of like on the front of a Model A frame) instead of just capping a round pipe.

Automotive tire Hood Motor vehicle Automotive lighting Vehicle
Automotive tire Hood Motor vehicle Automotive lighting Vehicle
Wood Yellow Hardwood Safety glove Gas
Bicycle frame Automotive tire Automotive lighting Hood Motor vehicle
Automotive tire Motor vehicle Automotive fuel system Automotive design Rim

After I made the handlebars..

Tire Land vehicle Wheel Fuel tank Vehicle
Tire Wheel Fuel tank Automotive fuel system Motor vehicle

and the rear fender I just started making out of an early ford spare tire cover..

Wood Barrel Drum Automotive tire Wood stain

I kinda wanted that old cut down flh fender look, so I added some side skirts, but had to form a crown on the outer edge of them so the total width of the finished fender would clear the tire.

Natural material Wood Composite material Fender Gas
Automotive tire Tire Wood Wheel Bumper
Musical instrument Fender Art Automotive exterior Bumper

Hinge for the seat I made up, and the seat pan I just rolled out of some 16 gauge in an english wheel.

Tire Automotive tire Motor vehicle Bumper Automotive exhaust
Wood Table Natural material Fashion accessory Aluminium
 

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Discussion Starter · #4 ·
When I got to the pipes I thought it'd be kinda neat to make my own set of megaphones only as an oval shape so they wouldnt look TOO wide or bulky. The flat sides kind of match the side walls on the rear fender as well :)

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Discussion Starter · #9 ·
GOOD JOB !!! That'll turn some heads.What's she sound like ?
Thanks a lot! It sounded pretty good, but it didnt run very good since the front cylinder pipe was so much longer than the rear one. The bike didn't pull very good especially going up hills, and I didn't want to extend the rear pipe very much so I actually ended up making a little cut out in the front pipe just before it kicks up. Ended up making a huge difference lol.
 

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Discussion Starter · #12 ·
The seat springs I actually just made out of the excessive coils left over from when i cut the rear shocks down. Still a little rough looking in this picture...

Wheel Automotive lighting Automotive tire Vehicle Motor vehicle

Since I planned to run a remote master cylinder under the tank, I just started making a side mount for the coil.

Gas Auto part Metal Nickel Wood

Door Fixture Gas Nickel Auto part

Jeans Automotive tire Rim Bicycle part Gas

Has a nice shape to it i think, happy with how it came out!

Automotive tire Motor vehicle Automotive fuel system Rim Automotive design

Custom mount my dad and I began making to fix the m.c. to the backbone under the fuel tank.

Automotive tire Vehicle Motor vehicle Automotive design Hood

Motor vehicle Rim Automotive exterior Gas Bumper

And you can see it JUST fits in there :)

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That tank covers the m/c nicely.What's it off of ? Looking forward to some close ups of the remote as i'm considering one myself.

B Bob
 

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Nice work, really like the way you finished the ends of the frame.
Hank
 

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The seat springs I actually just made out of the excessive coils left over from when i cut the rear shocks down. Still a little rough looking in this picture...

View attachment 72935

Since I planned to run a remote master cylinder under the tank, I just started making a side mount for the coil.

View attachment 72936

View attachment 72937

View attachment 72938

Has a nice shape to it i think, happy with how it came out!

View attachment 72939

Custom mount my dad and I began making to fix the m.c. to the backbone under the fuel tank.

View attachment 72940

View attachment 72941

And you can see it JUST fits in there :)

View attachment 72942
awesome way to mount your key and start button, super clean
 

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Discussion Starter · #19 ·
Thanks for the comments! 1ronhead, it's just an '82-'87 rear XL master cylinder 5/8" bore mated to the stock 5/8" front caliper.
 

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Discussion Starter · #20 ·
Wooden form I made up, since I wanted to make my own tailight, kinda similar to a sparto.

Food Wood Houseplant Ingredient Vegetable

Natural material Scissors Metal Fashion accessory Artifact

Automotive tire Fender Gas Bicycle part Automotive wheel system

Finger Wood Gas Composite material Natural material

Automotive tire Motor vehicle Hood Grey Automotive exterior

Wheel Tire Fuel tank Automotive fuel system Automotive lighting

This light was actually all made up out of a 12" X 18" sheet of 22 guage sheet metal from Home Depot and the only tools I really used were a few ball peen hammers, a slapper I made, and an english wheel.

Automotive lighting Hood Motor vehicle Grille Automotive design
 
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