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Old 10-22-2010, 01:54 PM   #241
WG Speed Shop
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Default Re: Lets see some details and fabrication on your bike.....

Here's the control mounts i made to replace the stock ones


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Old 10-22-2010, 01:55 PM   #242
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Default Re: Lets see some details and fabrication on your bike.....

some simple seat spring mounts on the same pan.
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Old 10-22-2010, 02:19 PM   #243
atch
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Default Re: Lets see some details and fabrication on your bike.....

Quote:
Originally Posted by thegreasepit View Post
Battery tray. I was obsessed with saving weight during the build. Wish I made that out of aluminum....

it's not too late...
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Old 10-29-2010, 05:55 AM   #244
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Default "The Whip" style Jockey Shift design for Sportster's

I've been getting lots of e-mails about the Whip style jockey shift. Here is one that i recently fabricated.

First I do a drawing, a simple diagram just to get a printout to position the holes more precisely,


(i used hole saws for the larger holes)


then cut the end and position a threaded rod for the shift knob,


weld it on...


and after some filing, the upper shift arm looks like this. (I used a hand file to achieve the beveled edge)


This little piece will be the holding bracket for the lever housing.


cutting...


then filing/cleaning.



The lower arm's bearing housing is machined in the lathe for a perfect fit and welded to the upper arm at a specific angle.


.
.








There are more pictures here on the jj with the shifter on the bike.
https://www.jockeyjournal.com/forum/s...3365&showall=1
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Old 11-02-2010, 08:23 AM   #245
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Default Re: Lets see some details and fabrication on your bike.....

made this coil housing out of a drive in speaker box i had it laying around for like ten years waiting to pair it up with another one and put them in the back seat of a car and hook them up to the stereo.
but it was to good to pass up to use on the bike





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Old 11-17-2010, 12:38 PM   #246
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Default Re: Lets see some details and fabrication on your bike.....

Here is the rear pod i built out of aluminum





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Old 11-21-2010, 06:22 PM   #247
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Default Re: Lets see some details and fabrication on your bike.....

Forward controls, forged and fabricated aluminum.
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Old 11-23-2010, 12:33 PM   #248
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Default Re: Lets see some details and fabrication on your bike.....

39mm NG headlight mount, baffle/endcap

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Old 11-24-2010, 12:34 AM   #249
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Default Re: Lets see some details and fabrication on your bike.....

Footpegs & forward controls
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Old 12-13-2010, 05:37 PM   #250
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Default Re: Lets see some details and fabrication on your bike.....

Here's my hand change lever that I made. I just need to open up the pivot hole to 1/2" square with a file and make something to screw on the end.
Taken me 6 hours so far.







Click the thumbnail if you want to see more, but the pictures are a bit jumbled for some reason.
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Old 12-30-2010, 01:20 PM   #251
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Default Re: Lets see some details and fabrication on your bike.....



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Old 12-30-2010, 02:36 PM   #252
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Default Re: Lets see some details and fabrication on your bike.....

Here is my oil tank.


Air cleaner


Frame
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Old 04-28-2011, 12:07 AM   #253
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Default Re: Lets see some details and fabrication on your bike.....

Here are a set of solid mount riser bushings for my '71 ironhead that a buddy of mine machined out of stainless for me.


New Riser Bushings by fiftydollabill, on Flickr


Again by fiftydollabill, on Flickr
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Old 04-30-2011, 09:52 AM   #254
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Default Re: Lets see some details and fabrication on your bike.....

Homemade stainless pipes+mini cocktailshakers+homemade taillight housing

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Old 04-30-2011, 12:35 PM   #255
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Default Re: Lets see some details and fabrication on your bike.....

Here's a frame I built out of 1.5" / 1.25" 1020 DOM tubing. 2up/2 out/34 rake. The tank was a butchered up ebay special that I put a flat bottom in, moved the filler up. Still need to relocate the petcock to the right rear. Pipes are 1.75" u bends and straight tubing tig welded and smoothed out. I need to get to work and finish this thing!



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Old 04-30-2011, 03:12 PM   #256
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Default Re: Lets see some details and fabrication on your bike.....

here's the air cleaners I made out of auto exhaust reducers(not quite finished yet need to trim the caps a little)

Last edited by Jeff L; 04-05-2014 at 07:43 PM.
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Old 04-30-2011, 11:40 PM   #257
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Default Re: Lets see some details and fabrication on your bike.....

Heres a few neat things I did on one Im wrapping up.
Made a removable tail cone, comes off with one movement, no tools. Cafe style seat for one, to 2 seater in 5 seconds :-)

Made the muffler under the seat from scratch & exhaust, and....some other stuffs.







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Old 05-01-2011, 11:01 AM   #258
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Default Re: Lets see some details and fabrication on your bike.....

Hear is something quick and simple. Wanted to make a rear brake stay for my Triumph. Looked around the shop for some scrap, I have been hanging on to this, "THE CLUB" anti-theft steering wheel lock for years.1.Measured the length needed.2. Cut to length 3. used 2- 3/4" nuts.drilled out center to fit hardware on brake stay ends.3. ground each end to fit tab that hardware would be mounted to 4.tig nuts to ends. Done..


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Old 05-03-2011, 11:03 PM   #259
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Default Re: Lets see some details and fabrication on your bike.....

This is a set of mids I built about 10 years ago. They use GSXR masters under the tranny, one for the rear brake, and one for the hydraulic side cover on the 4-in-a 5 case trans. I plan on reworking them a bit and freshening up the finish.







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Old 05-26-2011, 07:03 PM   #260
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Default Re: Lets see some details and fabrication on your bike.....

Here's a few shots of the seat post that I made to mount my vintage Brooks saddle on my '49 Speed Twin. Click the picture if you want to see more details.





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