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View Full Version : Building Stainless Fenders...Tech!


machobuck
06-19-2007, 06:53 PM
You asked for it....

6 wide and very short ,I'm building this for practice and nothing more. First time I've used this technique.

first cut...

http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1310.jpg

machobuck
06-19-2007, 06:54 PM
Stuff is sharp!

http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1311.jpg

machobuck
06-19-2007, 06:55 PM
http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1312.jpg
Make a tight roll...

machobuck
06-19-2007, 06:56 PM
http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1313.jpg

machobuck
06-19-2007, 06:59 PM
anneal...Does not have to change color

http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1314.jpg

machobuck
06-19-2007, 07:01 PM
Progress...
http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1316.jpg

machobuck
06-19-2007, 07:02 PM
Now comes the fun part. This is where she starts to take shape!

http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1317.jpg

machobuck
06-19-2007, 07:02 PM
http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1318.jpg

machobuck
06-19-2007, 07:04 PM
Its a slow process...

http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1319.jpg

machobuck
06-19-2007, 07:05 PM
http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1320.jpg

Dr. Benway
06-19-2007, 07:05 PM
If I want to make one for my Triumph, do I need a Whitworth log?

Very nice...what gauge & alloy of SS is that?

machobuck
06-19-2007, 07:17 PM
At this point its very hard to work the peice. The roll prevents your mallet from contact. So what I did was pulled the roll so it would be a tad more "open"... I was now able to work the peice from any angle...

Ps) Dr. Benway, Not sure what a "whiteworth log" is. I have used palmtree stumps so anything works...The ss is 22g and I think it was marked 304?

http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1328.jpg

machobuck
06-19-2007, 07:23 PM
More of the same...I have found that with SS annealing is key. I put 10 hours into a nice 20g fender only to find a crack along the edge.Scraped it!~ (Not talking about the current peice)

http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1330.jpg

machobuck
06-19-2007, 07:25 PM
Starting to look like a fender...

http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1331.jpg

machobuck
06-19-2007, 07:27 PM
Wheeling after a dose of the sandbag and mallet...

http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1333.jpg

machobuck
06-19-2007, 07:29 PM
This is the only "dolly" I have but it does the job. Hammer off of it in the center of the peice

http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1334.jpg

Too Many Projects
06-19-2007, 07:30 PM
Ps) Dr. Benway, Not sure what a "whiteworth log" is. I have used palmtree stumps so anything works...The ss is 22g and I think it was marked 304?



He's messing with you. Because Brit bikes have Whitworth threads and bolt sizes.
The demo looks good and I'm glad you did it. I think there might have been a couple of people on here that thought you faked the fender before. Keep at it and you are gonna be awesome with the metal. When I get going on my "so called street rod" project I may have to talk to you about doing some work for me.

machobuck
06-19-2007, 07:31 PM
At this point youll be able to strike a match in the center of your palm...Chicks dig it

http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1335.jpg

Flatironmike
06-19-2007, 07:31 PM
Hey! I have that same crappy POS China-made vise.

Doooooood!

machobuck
06-19-2007, 07:37 PM
Thanks man
Yea I got that vibe, thats why I did this...I plan on sticking around here for a while and want to be taken seriously. I'll let people come watch me if they want. I take independent classes for highschool,have all the time in the world...

machobuck
06-19-2007, 07:40 PM
Getting

machobuck
06-19-2007, 07:42 PM
I tried to edit that last one... Getting there

http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1339.jpg

machobuck
06-19-2007, 07:43 PM
Fast foward a bit and your here

http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1342.jpg

machobuck
06-19-2007, 07:47 PM
The Grizzly vice haha...Very crappy
I plannished it then "flaired" (is that the correct term?) The edges as I plan on rolling the outside edge...More to come

http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1343.jpg

machobuck
06-19-2007, 08:09 PM
http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1328-1.jpg

machobuck
06-19-2007, 08:13 PM
Wheel the edge a little more...From here on its mostly hand work. This will be my first time rolling an edge so bare with me...I took this picture not more than 5 mins ago...

http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1330-1.jpg

Rocks Chops
06-19-2007, 08:17 PM
WOW! That is some sweet stuff! Good job man.

machobuck
06-19-2007, 09:29 PM
http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1330-2.jpg
http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1331-2.jpg

http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1333-1.jpg

KnuckleBuster
06-19-2007, 09:34 PM
Now this is one sweet TECH post - I'm amazed, this is like something right out of a WWII factory practices manual. I love it.

machobuck
06-19-2007, 09:45 PM
And done!...

http://i14.photobucket.com/albums/a303/yachbee/fender/Picture1337.jpg

machobuck
06-19-2007, 09:54 PM
Well i'm spent! Hope you guys like the tech. Would like to see it in the tech section of the site if possible...

J.B.

El Shawn
06-19-2007, 09:59 PM
Awesome, that's the kinda shit I like to see.

I bet you have a smokin' hot girlfriend too...jackass.

Well done

nfms39
06-19-2007, 10:08 PM
awesome...

Deuce
06-19-2007, 10:20 PM
Nice!

aermacchi man
06-19-2007, 10:23 PM
i will be the first to eat my words. very nice job you got alot of talent stick with it.....

Too Many Projects
06-19-2007, 10:27 PM
I think he probably just cleared up anything the doubters might have thought. I'm glad he's a SoCal guy, I hope to get to see some of his stuff first hand sometime. If I had his talent at 17 I'd be rich today. I'm not rich so that must mean... Damn.

front st cycle
06-19-2007, 10:55 PM
You Rule!

Jakemon
06-19-2007, 10:58 PM
Out-freakin-standing. That really is too cool to watch unfold. I enjoyed that.

Jakemon

DrDano
06-20-2007, 12:01 AM
I bet you have a smokin' hot girlfriend too...jackass.

If he doesn't I'll chip in $20 for a one-nighter just for posting a good tech post, this guy fucking rules.

BobberSean
06-20-2007, 12:14 AM
god damn man!! hat is off to you!

Lurkingclass
06-20-2007, 12:28 AM
Well done...is this some thing that's self-taught, or do you have an instructor of some sort? Not to discredit you- I couldn't do that with or without a teacher!

machobuck
06-20-2007, 12:56 AM
Not to sound like "snobish" or anything but , I picked it up on my own. The internet has helped with the overall "idea" but thats about it. I don't come from a gearhead/hotrod family ((I have a car, but dont know how to ride a motorcycle)) but my dad is very cool with my hobbies. He set aside a section of the garage for me to work and doesnt mind me pulling overnighters in it. He just has a thing about gas welders!

Thanks for the comments guys...

sLowrider
06-20-2007, 01:27 AM
Respect!

TINGLER
06-20-2007, 01:57 AM
Damn.
Very nice.

I'm impressed.

Mr Mit
06-20-2007, 04:02 AM
Awesome mate ....

HeX
06-20-2007, 07:20 AM
Fuckin' RAD! Nice work...............

Ed
06-20-2007, 08:11 AM
player status. thanks.

front st cycle
06-20-2007, 10:39 AM
He just has a thing about gas welders!

Thanks for the comments guys...

I wish you could change his mind...

deniz
06-20-2007, 10:51 AM
cool shit ,thanks a lot

Halseth
06-20-2007, 11:01 AM
Good work, kid. How many hours on that fender?

image1
06-20-2007, 12:10 PM
great work man, keep silencing the doubters, its easier to hear yourself think

tiberius
06-20-2007, 12:58 PM
Keep at it kid, I like your style...your stick-to-it-and-see-it-through mentality will help you in your efforts.

Built2Last
06-20-2007, 08:09 PM
Keep silencing the doubters, its easier to hear yourself think.

I like that quote...... Im gonna have to use that one somewhere..

Once again kid you've received an awesome response, great job! Now I gotta go try and make one myself.....

---Joe---

HD48FL
06-20-2007, 08:19 PM
Nice work, keep it up!

Anthem
06-20-2007, 08:37 PM
Your a RULER! I'd love to be able to shape like that.

Otto Carter
06-20-2007, 10:29 PM
That was a real neat demo. Keep up the good work.
Otto

machobuck
08-30-2007, 07:27 PM
Bump for tech week...Here is another ss fender I did...Enjoy

22G rolled outer edge

http://i14.photobucket.com/albums/a303/yachbee/DSC01935.jpg

sweatmachine
08-30-2007, 07:44 PM
like others have said, respect. that looks great.

SDJose
08-30-2007, 07:49 PM
Pure talent. Very nice work, very nice!

Yamahad
08-30-2007, 07:53 PM
very good duuuuuuude

dittotdogg
08-30-2007, 08:29 PM
looks good kid
i cant even make a sandwich or sense half the time

thanks for makin me feel retarded

keep up the good work

richphillips
08-30-2007, 10:58 PM
Wow. I enjoyed your demo. I know that was a lot of work. Your definitely ahead of the game when you have skills like that and the determination to finish a job. http://www.bikersaddles.com/

skincat
08-31-2007, 02:52 AM
hell of a job. i am definitely impressed. keep it up

chopperking
08-31-2007, 07:58 AM
kick-ass! and don't let anyone tell you otherwise...
ready to start taking orders yet?
see ya

Too Many Projects
08-31-2007, 09:51 AM
Did you talk dad into that welder yet?

Deadbird
08-31-2007, 10:04 AM
Simply awesome! Nice to know that not all high school kids are spending all their time on myspace and crap like that. Your choice of tools kinda look like mine. Was that a claw hammer in one of those shots where you were rolling the edge? Priceless! Nice work man! Keep it up.

oldcro
08-31-2007, 01:17 PM
wow. looks good. real good. you must have went to Teachs school. lol

Nads
08-31-2007, 01:32 PM
Godang that's a lot of work, but worth it.

Galaxie500XL
08-31-2007, 02:33 PM
Amazing work, your still young with lots of talent. You'll be making tanks like E Wilcox in no time.

machobuck
08-31-2007, 07:05 PM
Simply awesome! Nice to know that not all high school kids are spending all their time on myspace and crap like that. Your choice of tools kinda look like mine. Was that a claw hammer in one of those shots where you were rolling the edge? Priceless! Nice work man! Keep it up.

Sure was, that and a very old peice of railroad track are my edging tools.I had a proper bodyworking hammer with a fiberglass handel but it busted after a few hits. I guess wood is always the way to go.

Too many projects,
Welder is all on me,I am saving up for one.Also looking into some hand shrinkers and stretchers to make a 50hour fender not so...

oldcro,
I wish!

Thanks for the words everyone...Any clue as to where I might be able to get a bead rolled near Costa Mesa?

iambiggles
09-08-2007, 04:36 PM
Fucking hell kid.... and you're what 17, 18?

Serious natural talent. I really hope somone picks up on that and gives you a real work chance, apprentiship or something.

Keep it up lad.

Tman
09-08-2007, 05:49 PM
Very cool tech! You will go far.

SamIyam
09-08-2007, 10:16 PM
Man, that was like a suspense movie! I never thought the good guy was going to prevail when that sucker was looking like a sack of ass holes!

Nice work!

Sam.

richphillips
09-08-2007, 11:01 PM
Congratulations on winning the best tech post. Keep doing what your doing man! You rock!

RI t100r
09-09-2007, 08:23 AM
congrats. great tech post. im glad you posted up a finished fender. damm nice work.

Twig
09-09-2007, 08:26 AM
Nice work Mate, Stainless is such a bitch to work. I'm with out a shrinker at the moment and have been forming only by streching and mild hammer shrinking which works but takes time. I'm interested in how other metal formers do their shrinks and you said you to are with out a shrinker. I have been doing this kind of work for 12 months or so and have been fortunate enough to open my own shop doing work for customers and other kustom shops as it seems this is a skill in short supply so keep working at it. Oh and if you ever feel like you want to come out to the Gold Coast Australia, I'd be happy to put you to work cash in hand (no visa). I can't tell you how hard it's been to find help who know their shit. Later Twig.
Twig@slicendicekustoms.com

bardahl
09-17-2007, 03:00 PM
Sure was, that and a very old peice of railroad track are my edging tools.I had a proper bodyworking hammer with a fiberglass handel but it busted after a few hits. I guess wood is always the way to go.

Too many projects,
Welder is all on me,I am saving up for one.Also looking into some hand shrinkers and stretchers to make a 50hour fender not so...

oldcro,
I wish!

Thanks for the words everyone...Any clue as to where I might be able to get a bead rolled near Costa Mesa?


Nice work young man.

One thing you will find out about fabrication....... getting ahold of the proper tools is only half the challenge - getting a place to put them is a little more work. A guy with talent and the desire to work long hours can build anything - but the proper tools are important. You might try and look for a part time job in the industry - just make use of the shop/tools on your own time part of the deal.

If you brought 1 of those guards and a business card to the swap meet you'd be in business.

www.toppingevents.com (http://www.toppingevents.com)